Stepper driver 1

A simple circuit designed to drive stepper motors, from low current types, to motors requiring a couple of amps. Both full step and half step modes are supported.

proto type circuit

The above picture is of a Adruino like strip board prototype built back in 2005. Notice the over sized fan stripped from an old PC power supply.

Single sided version of the stepper drive.

This is the single sided version of the drive without the heat sink or fan added. A PDF of the PCB layout is available here.

Circuit diagram


circuit diagram


Circuit basics

This circuit provides a low cost, optically isolated stepper drive that achieves relatively high speeds through various techniques. The motor is driven in a center tapped arrangement with the coil's center taps connected to the POWER+ rail. Half stepping, a technique by which the motor can provide twice the rated resolution, is supported by having 2 separate constant current sensors.

Isolation

When currents, and transients are high, as they are in stepper motor drives, is is a good idea to separate the logic and drive power supplies. This prevents earth loops from forming, interfering with, and even destroying circuitry. This circuit uses the common and cheap MCT2 optical isolator to electrically separate input from the output.

Speed

To allow stepper motors to archive higher speeds, this circuit operates on a supply voltage that is typically 4 times higher than the rated motor voltage. Each drive transistor does not act as a switch, but rather as a constant current supply. As a result, the transistors do GET HOT, and a good heat sink is recommended. The second technique used to allow higher speeds, is to prevent EMF breaking. EMF braking happens when the drive protection circuitry provides a current path during normal operation. Here is a more in depth discussion on the topic.

In depth

R8..11 provides some current limiting from the logic input while U4 to 7 provides the optical isolation.
These optical isolators provide the positive gate drive signal to turn on the main transistors Q1..Q4. As these opto isolators can only source a signal, R2 .. R6 is needed to switch the transistors off when the opto coupler is turned off.

However, the opto coupler's collectors are not connected to the supply voltage. The power transistors act in pairs, Q1 and Q2 control the two halves of coil A while Q3 and Q4 control the two halves of coil B. Both coil A and coil B 's center taps are to be connected to POWER+. The coils have separate constant current supplies so as to prevent oscillation when the circuit is used in half step mode, where both Coil A and B are driven at the same time.

Each sets gate voltages are controlled so as to provide the constant current through the motor coils. Q5 and Q6 provides a supply, controlled by how much current TL431's U2 and U3 draw.
The TL431 is a device that allows significant current flow between pin 2 and 3 when the voltage across pin 1 and 2 is equal to, or greater than 2.5V. A small bias current of 1ma is always present though.

The input of the two TL431s are set to a constant voltage provided by VR1 R1 and U1 via R14 and R15.

The voltage set by VR1 can vary from 2,5V to 2V less than the supply. Let us say that the voltage is set to 3V, that would mean that U2 and U3 would turn on until the voltage at their pin2s reach 3V - 2.5V  =  0.5V. So for the voltage across R12 or R13 to reach 0,5V we would expect a current through R12 and R13 of 0,5 / 0,22 =  2,27A.

Oscillation

Circuits involving feedback and complex loads often suffer from oscillations. C2 and C3 are there to slow the reaction rate of the TL431s, reducing the chance of oscillations. Stepper motors come in many different types, and to archive optimum response times, without oscillation, you may have to select a different value for C2 and C3 for your particular case.




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